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Homemade Unicycle Hack With Built-In Training Wheels

< Posted by C. Flowers | 12:46 PM | , , , , , , , , , , , | 0 comments »

Homemade UnicycleWhen you were a kid, did you ever wish that you could just run away and join the circus? Did you ever long to be the daring young man (or woman) on the flying trapeze, the goofy clown riding around on that crazy looking unicycle, or maybe even the brave lion tamer who sticks his head inside the lions mouth? I'm sure most of us have had this dream at some point in our lives, but very few of us have ever actually followed through on the fantasy. Maybe it was because of our fear of heights, maybe it was our lack of balance, or maybe we just didn't like the smell of lions breath. Whatever our reasons, we decided to play it safe and stay at home. But, in the back of our minds and in the deepest recesses of our inner child's psyche, we have always wondered if we could have done it...if we could have joined the circus!

Although, there's no way for us to know for certain if we could have made it in the circus, there is a way for us to bring the fun of the circus into our adult lives, without seriously injuring ourselves in the process. So, how do we do it? Well, for this hack we'll need a bar stool, a long leather whip, and a large ferocious lion...okay, I'm totally kidding, but how cool would that hack have been? :D

Today's hack, although not quite as daring as the lion tamer hack, is just as fun! Today we're going to learn how to make a unicycle for all us "balance-challenged" individuals. bdring from the Instructables site has posted an awesome hack on how to make a homemade unicycle with built-in training wheels, which he has dubbed the "Universe Cycle." bdring's homemade unicycle is made from a little plywood, some steel pipes, and a few screws and nuts. The total build time for his unicycle hack was about 2 hours (not including decorating) and cost only $18! That's definitely a small price to pay, both to your spare time and to your wallet, for countless hours of family fun! :-)

So, how did he make his homemade unicycle? Well, according to bdring:

step 1: Parts List
3/4" Plywood. A little more than 3 sq.ft.
2x6. About 24" long
1/2 NPT Steel Pipe. 2 pieces @ 8" long.
1/2 NPT Steel Pipe Flange qty 4
1/4-20 x 1" Flat head screws qty 16
1/4-20 Nuts (I used T-Nuts) qty 16

Cost To Build. I had everything except the plumbing parts which were about $18.
Duration: About 2 hours not including the decorating time.

step 2: Pedal Assembly
Put one flange on each end of an 8" x 1/2 NPT steel pipe. Tighten as tight as you can.
Measure the width of the exposed pipe to determine the proper pedal width. Mine measured about 7.00"

I made each pedal out of two pieces because my drill was not long enough to go all the through and I was worried about keeping the hole straight through such a long length.

Rip the 2 x 6 to half the pedal width on a table saw. Subtract about 1/16" more for clearance.

Cut into (4) 4" long pieces.

Mark the center of each piece on the 4" x 1-1/2" face and drill through 7/8" Dia.

Glue the pedals together with the holes lined up.

Clamp and set aside to dry.

Homemade Unicycle Hack
step 3: Wheels
Cut (3) 12" diameter circles out of 3/4" plywood.

I used my homebuilt CNC router, so I added some extra details. A jigsaw or bandsaw would work just as well.

Place a flange on the wheels to to mark for drilling the attachment holes. The center of the flange is located 3.5" below the wheel center. The (2) outside wheels require (1) flange pattern and the center wheel needs it on both sides of the wheel.

Optional: Use a round over router bit around both outside edges of each wheel. This will make it look a little better and limit the chipping of the edge as it is used.

Homemade Unicycle Hack
step 4: Final Assembly
Assemble the pedals onto the pipe and attach the flanges. Tighten the flanges as tight as you can, but make sure the mounting holes are oriented correctly for the wheels.

I was worried about this coming loose so I added a few tack welds from the backs of the flanges. Epoxy would probably work as well.

Attach the pedal assemblies to the wheels using the screws and T-Nuts. You could probably use standard hex nuts or woods screws.

DIY Unicycle Hack
step 5: Decorate
I finished mine with some cabernet stain and clear spar varnish.

I routed a diamond plate pattern into the pedals, rounded the edges and painted them black.

DIY Homemade Unicycle
step 6: Ride.
Be careful. Wear a helmet and wrist guards.

While it is quite intimidating to get on the first time, it is easier than it looks to ride. I am upper 40s and have never successfully ridden a unicycle (yet) and I was able to figure this out in about 10 minutes without a single crash to the ground.

Start along a handrail or ledge where you can steady yourself. Set the pedals with one high and one low (6 and 12 o'clock). Step on the low pedal first. Then step onto the high pedal, while keeping more weight on the low pedal to keep it from moving. Now slowly roll forward until the pedals are even (3 & 9 o'clock). Now try to pedal forward. Avoid stopping at the 6 & 12 position at first because you have the least control there. Try to keep a little pressure on the rising pedal. This will limit the speed and jerkiness.

If you feel like you are going to fall, step off with the high foot first. The lower foot will rotate the cycle a little, but it gets pretty stable. It does not turn sideways well, but you can usually get it to rotate on smooth ground.

The video is my daughter's first successful run across the garage. She is quite good at it now. [CLICK PICTURE BELOW FOR VIDEO]

The Universe Cycle

Awesome homemade unicycle hack bdring! Enjoy all!! :-)

Via Instructables

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